Plastic.Wire Plastıc.Wıre Consultancy
01 / Injection molding operations & industrialization

Recover.
Launch.
Transfer.

Hands-on operational support for injection-molding manufacturers facing performance gaps, new capacity, plant startups and cross-border production transfers.

01 / Where we step in
Recover

Recover performance

When output falls below capacity, process variation increases or defects persist.

  • Cycle time and productivity
  • Process stability, scrap and root cause
  • Standards and performance indicators
Launch

Launch
capacity

From the industrial decision through ramp-up, connecting equipment, process, layout and people.

  • New plants and expansions
  • Technical mold specification
  • Validation and operational readiness
Transfer

Transfer production

Structured movement of products and processes between plants, suppliers or countries.

  • Mold requalification
  • Process validation
  • Ramp-up and stabilization
02 / Results from the factory floor
MexicoProduction
recovery
2.4M → 6.8Mparts per month · 6 months

Across the same 18 injection-molding machines, with scrap reduced from 3% to 2% and a representative cycle shortened from 25 to 21 seconds.

BrazilMaterial
flow
Physical → Digitalflow alignment

Production-order material consumption, molding WIP control and residual-material return. Outcome supported qualitatively; no numerical KPI claimed.

MexicoVariance
control
33.4% → 1.7%material variance

Approximately 95% reduction across 453 monitored production orders, with the first measurable result one month after implementation.

03 / Approach
01 / Meet
Initial
meeting
02 / Screen
Remote
review
03 / Assess
Plant
diagnosis
04 / Implement
Hands-on
implementation
05 / Stabilize
Standardization
& KPIs
04 / Profile

From the factory floorto internationalproduction leadership.

A 24-year injection-molding career built across four countries, beginning as a shop-floor operator packing finished parts and progressing to production leadership, with direct experience in international production transfers.

05 / Contact

We begin by understanding your operation’s challenge.

The first remote conversation clarifies the situation, the priorities and the result your operation needs to achieve.

info@plasticdotwire.com
Caxias do Sul, RS, Brazil · International engagements